DC6000 DATA RECORDER USER MANUAL & REFERENCE GUIDE REV 1.10.2 JAN 2012
Section 2 - Overview I. Page 2 1/06/2012 REV 1.10.2 Figure 2-1 System Overview DIGITAL INPUTS ANALOG INPUTS RELAY OUTPUTS MASTER ENABLE MASTER EN
Section 6 - Communication I. Page 92 1/06/2012 REV 1.10.2 6.3 Ethernet Protocols 6.3.1 OPC Server The Recorder supports The OPC Standard (Open Con
Section 6 - Communication I. Page 93 1/06/2012 REV 1.10.2 6.3.2 Modbus Server The recorder supports ModbusTM RTU (Remote Terminal Unit) over Ether
Section 6 - Communication I. Page 94 1/06/2012 REV 1.10.2 The following tables show the mapping of the recorder parameters into Modbus registers. Kn
Section 6 - Communication I. Page 95 1/06/2012 REV 1.10.2 6.4 USB Connections The recorder can communicate via the rear USB Type B Slave po
Section 6 - Communication I. Page 96 1/06/2012 REV 1.10.2 6.5 WiFi Connection Wireless Ethernet connection is possible using an approved USB
Section 6 - Communication I. Page 97 1/06/2012 REV 1.10.2 Click the "OK" button at the top right of the RT28701 pop up wind
Section 6 - Communication I. Page 98 1/06/2012 REV 1.10.2 6.6 Utility Programs The utility programs provide a method of communicating with the rec
Section 6 - Communication I. Page 99 1/06/2012 REV 1.10.2 The program is launched from the desktop icon shown right or from the programs menu. The
Section 6 - Communication I. Page 100 1/06/2012 REV 1.10.2 Note that when you mouse over any file or folder, a pop up bar will show the details of
Section 6 - Communication I. Page 101 1/06/2012 REV 1.10.2 6.6.2 Remote Control There are two remote control programs available for controlling th
Section 2 - Overview I. Page 3 1/06/2012 REV 1.10.2 The Data Manager is also controls the Analog Inputs calibration process. This is a p
Section 6 - Communication I. Page 102 1/06/2012 REV 1.10.2 6.6.2.2 Remote Manager The Remote Manager program is installed from the software install
Section 7 - Instrument Care and Maintenance I. Page 103 1/06/2012 REV 1.10.2 7.0 INSTRUMENT CARE AND MAINTENANCE 7.1 Touch Screen Care should be
Section 7 - Instrument Care and Maintenance I. Page 104 1/06/2012 REV 1.10.2 1 Hz Cal – Calibrate the units frequency reference. Apply a 1 Hz signal
Section 7 - Instrument Care and Maintenance I. Page 105 1/06/2012 REV 1.10.2 7.3.1.4 Store Cal Once all the required ranges are calibrated, select
Section 7 - Instrument Care and Maintenance I. Page 106 1/06/2012 REV 1.10.2 Select “Store Cal” from the “Calibration Function” drop down menu and p
Appendix A - Technical Specifications I. Page 107 1/06/2012 REV 1.10.2 APPENDIX A – TECHNICAL SPECIFICATIONS DISPLAY Display Type Color CCFL bac
Appendix A - Technical Specifications I. Page 108 1/06/2012 REV 1.10.2 Thermocouple: Per ITS90 Resolution 0.1°C. Thermocouple burnout detection - au
Appendix A - Technical Specifications I. Page 109 1/06/2012 REV 1.10.2 1000 ohm Ni. -60 to 209 °C -76 to 408 °F 1000 ohm Pt. 385 -195 to 20
Appendix A - Technical Specifications I. Page 110 1/06/2012 REV 1.10.2 DESIGN ATTRIBUTES Operating Range 0°C to 50°C, 10% to 80% RH Protection
Appendix B – Digital Input Voltage Adjustment I. Page 111 1/06/2012 REV 1.10.2 APPENDIX B – DIGITAL INPUT VOLTAGE ADJUSTMENT WARNING TO ELIMINATE
Section 2 - Overview I. Page 4 1/06/2012 REV 1.10.2 2.3 Recorder Front Figure 2-2 shows the front view of the recorder. The recorder ha
Appendix B – Digital Input Voltage Adjustment I. Page 112 1/06/2012 REV 1.10.2 B.2 DIGITAL IO MODULE: The digital IO module accepts 2 to 6 digital
Appendix C – Manual Revisions I. Page 113 1/06/2012 REV 1.10.2 APPENDIX C – MANUAL REVISIONS Rev 0.991 11/4/08 AJW Int. Consistency - Changed k
Section 2 - Overview I. Page 5 1/06/2012 REV 1.10.2 Figure 2-3 Media Door Contents RESET BUTTON COMPACT FLASH CARD SOCKET CARD EJECT BUTTON USB A
Section 2 - Overview I. Page 6 1/06/2012 REV 1.10.2 AC POWER INPUT 24 VDC OUTPUT OPTION SYSTEM GROUND LUG BATTERY DISCONNECT ANALOG INPUTS CHANNELS
Section 2 - Overview I. Page 7 1/06/2012 REV 1.10.2 2.4.3 Input/Output Module The input/output module is optional and provides potential free rela
Section 2 - Overview I. Page 8 1/06/2012 REV 1.10.2 2.5 Files 2.5.1 Configuration Files The recorder has hundreds of options and settings that ne
Section 2 - Overview I. Page 9 1/06/2012 REV 1.10.2 2.5.2 Data Files When data is recorded, the unit creates a folder in the root directory of th
Section 2 - Overview I. Page 10 1/06/2012 REV 1.10.2 2.7 QUICK START GUIDE The recorder ships in a fully functional mode, but may not be set up th
Section 2 - Overview I. Page 11 1/06/2012 REV 1.10.2 Figure 2-5 On-screen Keyboard Figure 2-6 On-screen Help Figure 2-7 Activity Lights 2.8 K
Warnings and Safety Precautions I. Page ii 1/06/2012 REV 1.10.2 1.0 TABLE OF CONTENTS & GENERAL INFORMATION: 1.0 Table of Contents & GENE
Section 2 - Overview I. Page 12 1/06/2012 REV 1.10.2 2.11.1 Security Levels There are three security levels for gaining direct access to the recor
Section 3 – Installation I. Page 13 1/06/2012 REV 1.10.2 3.0 INSTALLATION AND WIRING This section provides information and procedures on instal
Section 3 – Installation I. Page 14 1/06/2012 REV 1.10.2 3.1.6 Part Numbering The part number for the recorder is in the format as follows (See Fig
Section 3 – Installation I. Page 15 1/06/2012 REV 1.10.2 3.2 Environment and Location The instrument is intended to operate in the following enviro
Section 3 – Installation I. Page 16 1/06/2012 REV 1.10.2 3.3.1 Panel Mounting The recorder should be mounted in a vertical panel to ensure proper o
Section 3 – Installation I. Page 17 1/06/2012 REV 1.10.2 Figure 3-3 Front Panel Insertion Figure 3-4 Rear View
Section 3 – Installation I. Page 18 1/06/2012 REV 1.10.2 Figure 3-5 Figure 3-6 3.4 Wiring Specifications and Procedures 3.4.1 Power Requirements
Section 3 – Installation I. Page 19 1/06/2012 REV 1.10.2 3.4.3 Signal Input Wiring Hazardous potentials may exist on signal input terminals which
Section 3 – Installation I. Page 20 1/06/2012 REV 1.10.2 Read the following procedures prior to connecting inputs to the terminals. WARNING: Ensure
Section 3 – Installation I. Page 21 1/06/2012 REV 1.10.2 3.4.4.5 Frequency Available on channels 1, 6, 7 and 12 only. Default input is for 12 to 2
Warnings and Safety Precautions I. Page iii 1/06/2012 REV 1.10.2 3.1.4 Equipment Return ...
Section 3 – Installation I. Page 22 1/06/2012 REV 1.10.2 3.5 Relay Output, Contact Input WARNING To prevent the possibility of electrical sh
Section 3 – Installation I. Page 23 1/06/2012 REV 1.10.2 3.7 USB Connection There are two USB (Universal Serial Bus) Connectors on the rear panel.
Section 3 – Installation I. Page 24 1/06/2012 REV 1.10.2 3.10 24Vdc Isolated Output (Option) The Isolated 24Vdc Output is an option that pr
Section 4 – Functional Description I. Page 25 1/06/2012 REV 1.10.2 4.0 FUNCTIONAL DESCRIPTION 4.1 Display Elements A Typical displa
Section 4 – Functional Description I. Page 26 1/06/2012 REV 1.10.2 Figure 4-2 Utility Setup Menu There are 5 button icons in the Task Bar. They var
Section 4 – Functional Description I. Page 27 1/06/2012 REV 1.10.2 System Admin Menu– Allows the administrator (if security is enabled) to
Section 4 – Functional Description I. Page 28 1/06/2012 REV 1.10.2 4.3 Alarm, Event and Activity Logs While viewing a live display, pressing the E
Section 4 – Functional Description I. Page 29 1/06/2012 REV 1.10.2 4.5 Configuration Manager The Configuration Manager is entered from the System
Section 4 – Functional Description I. Page 30 1/06/2012 REV 1.10.2 4.6 Sending Email Sending email can be done in two ways – initiated b
Section 4 – Functional Description I. Page 31 1/06/2012 REV 1.10.2 Figure 4-7 Log In 4.7 User Login If password protection is enabled, the user
Warnings and Safety Precautions I. Page iv 1/06/2012 REV 1.10.2 4.10.1 Record on Alarm ...
Section 4 – Functional Description I. Page 32 1/06/2012 REV 1.10.2 4.8.2 Background Color The background color is the default color for all screen
Section 4 – Functional Description I. Page 33 1/06/2012 REV 1.10.2 Record Setup External Trigger checkbox is checked The trigger source is selected
Section 4 – Functional Description I. Page 34 1/06/2012 REV 1.10.2 4.12 Annotating Trends At any time while a live trend is visible, the
Section 4 – Functional Description I. Page 35 1/06/2012 REV 1.10.2 Figure 4-13.1 Live Trend Figure 4-13.2 Browse Display Figure 4-12.4 Text Messa
Section 4 – Functional Description I. Page 36 1/06/2012 REV 1.10.2 Figure 4-13.4 Zoom with point markers Figure 4-13.5 Compress no point markers.
Section 4 – Functional Description I. Page 37 1/06/2012 REV 1.10.2 4.13.3 Using the Cursor Available only in the “Browse” mode. Pressing the
Section 4 – Functional Description I. Page 38 1/06/2012 REV 1.10.2 4.14 Browsing Annotations It is possible to view attached messages and b
Section 5 – Recorder Setup I. Page 39 1/06/2012 REV 1.10.2 5.0 RECORDER SETUP The recorder can be fully customized and needs to be set up by the u
Section 5 – Recorder Setup I. Page 40 1/06/2012 REV 1.10.2 5.1.2 Channel Setup Pressing the setup button from the Master Channel Setup window takes
Section 5 – Recorder Setup I. Page 41 1/06/2012 REV 1.10.2 5.1.2.1 MIN MAX AVG RESET Each channel calculates the MINimum, MAXimum and AVeraGe
Warnings and Safety Precautions I. Page v 1/06/2012 REV 1.10.2 5.3.2.1 Bar Graph Setup ...
Section 5 – Recorder Setup I. Page 42 1/06/2012 REV 1.10.2 Figure 5-4 Linear Input Setup 5.1.3 Channel Type Setup The Channel Type Setup dialog wi
Section 5 – Recorder Setup I. Page 43 1/06/2012 REV 1.10.2 5.1.3.3 Thermocouples and RTDs Thermocouple and RTD setup is similar to the Linea
Section 5 – Recorder Setup I. Page 44 1/06/2012 REV 1.10.2 5.1.3.4 Calculated Input Any of the eighteen channels can be a calculated channel. A ca
Section 5 – Recorder Setup I. Page 45 1/06/2012 REV 1.10.2 Test Dialog: This window enables you to test your calculation after the recorder has
Section 5 – Recorder Setup I. Page 46 1/06/2012 REV 1.10.2 Figure 5-9 Gated Timer Setup 5.1.3.5 Conditional Input Any of the eighteen channel
Section 5 – Recorder Setup I. Page 47 1/06/2012 REV 1.10.2 Figure 5-10 Totalizer Setup Ext Reset Point: This indicates which external digital input
Section 5 – Recorder Setup I. Page 48 1/06/2012 REV 1.10.2 Figure 5-12 Frequency Setup Reset Print: When this box is checked each time the total is
Section 5 – Recorder Setup I. Page 49 1/06/2012 REV 1.10.2 5.1.3.8.2 Pulse Count Select Pulse Count from the setup menu. The options for
Section 5 – Recorder Setup I. Page 50 1/06/2012 REV 1.10.2 5.1.3.9 Moving Average The Moving Average (sometimes referred to as the Rolling Average)
Section 5 – Recorder Setup I. Page 51 1/06/2012 REV 1.10.2 5.1.3.1 Energy This is another case of a special calculation channel for calcu
Warnings and Safety Precautions I. Page vi 1/06/2012 REV 1.10.2 5.7.10 Set ActiveSync Password ...
Section 5 – Recorder Setup I. Page 52 1/06/2012 REV 1.10.2 5.1.3.2 EnergySteam This calculated channel computes energy from Steam rather than wate
Section 5 – Recorder Setup I. Page 53 1/06/2012 REV 1.10.2 5.2 Display Builder The Display Builder allows the user to customize the Graph
Section 5 – Recorder Setup I. Page 54 1/06/2012 REV 1.10.2 Figure 5-2-3 Display Builder Widgets are selected as follows: Place Digital display eith
Section 5 – Recorder Setup I. Page 55 1/06/2012 REV 1.10.2 Figure 5-2-4 Rotate List Setup 5.2.3 Rotate List The Rotate List allows the user
Section 5 – Recorder Setup I. Page 56 1/06/2012 REV 1.10.2 5.3 Widgets A widget is a graphic element that a user interacts with or is used to build
Section 5 – Recorder Setup I. Page 57 1/06/2012 REV 1.10.2 Exit: Pressing this button will exit without saving any changes made in THIS dialog box
Section 5 – Recorder Setup I. Page 58 1/06/2012 REV 1.10.2 5.3.2 Bar Graphs There are four types of bar graph widgets, two horizontal and two verti
Section 5 – Recorder Setup I. Page 59 1/06/2012 REV 1.10.2 Use Chan: This button will fetch the original scale values from the Channel Setup informa
Section 5 – Recorder Setup I. Page 60 1/06/2012 REV 1.10.2 5.3.3 Trends Trends are the most informative and complex of all the widgets. Trends show
Section 5 – Recorder Setup I. Page 61 1/06/2012 REV 1.10.2 Figure 5-3-4 Trend Scale Setup 5.3.4 Trend Setup Trend setup can be done from the
Warnings and Safety Precautions I. Page vii 1/06/2012 REV 1.10.2 NOTE The contents of this manual are correct at the time of issue. The contents m
Section 5 – Recorder Setup I. Page 62 1/06/2012 REV 1.10.2 Use Channel Scale: This loads the preset channel scale from the channel setup
Section 5 – Recorder Setup I. Page 63 1/06/2012 REV 1.10.2 5.4 Alarms A total of five Alarms can be set for each channel programmed. These five Ala
Section 5 – Recorder Setup I. Page 64 1/06/2012 REV 1.10.2 5.4.1 Alarm Master Setup Alarm setup can be done through the Alarm Master Setup or can b
Section 5 – Recorder Setup I. Page 65 1/06/2012 REV 1.10.2 Figure 5-4-2 Alarm Setup 5.4.1.1 Alarm Setup Pressing the setup button above takes you
Section 5 – Recorder Setup I. Page 66 1/06/2012 REV 1.10.2 Audio File: The recorder can play a .wav file (PCM type only) instead of th
Section 5 – Recorder Setup I. Page 67 1/06/2012 REV 1.10.2 Figure 5-5-1 Digital Output Setup 5.5.1 Digital Output Setup To access the Digital Outp
Section 5 – Recorder Setup I. Page 68 1/06/2012 REV 1.10.2 5.5.2 Digital Input Setup To access the Digital Input Setup dialog window: Press the Uti
Section 5 – Recorder Setup I. Page 69 1/06/2012 REV 1.10.2 Master Enable: When checked this allows external events to be recognized by the system. W
Section 5 – Recorder Setup I. Page 70 1/06/2012 REV 1.10.2 5.6 Record Setup There are several ways to start a recording. The recording can be start
Section 5 – Recorder Setup I. Page 71 1/06/2012 REV 1.10.2 5.6.1 Select Channels To select which channels to record simply check them at the top o
Warnings and Safety Precautions I. Page viii 1/06/2012 REV 1.10.2 A separable coupler which can be disconnected without the use of a tool A s
Section 5 – Recorder Setup I. Page 72 1/06/2012 REV 1.10.2 5.6.5 Timed Record The unit can be set to start recording at a specific time
Section 5 – Recorder Setup I. Page 73 1/06/2012 REV 1.10.2 5.6.8 Media Alarm The media alarm can be used to alert the user that the media is neari
Section 5 – Recorder Setup I. Page 74 1/06/2012 REV 1.10.2 5.7 System Administrative Menu The Administrative Menu is entered from the Utility Setup
Section 5 – Recorder Setup I. Page 75 1/06/2012 REV 1.10.2 Set ActiveSync Password – Allows the administrator to set the password for USB connectio
Section 5 – Recorder Setup I. Page 76 1/06/2012 REV 1.10.2 Fig 5.7.2.1 – System Setup 5.7.1 Temperature Compensation This is the Ambient Tem
Section 5 – Recorder Setup I. Page 77 1/06/2012 REV 1.10.2 5.7.2.4 FTP Server Enable Check this checkbox to allow the use of FTP (File transfer) re
Section 5 – Recorder Setup I. Page 78 1/06/2012 REV 1.10.2 Fig 5.7.3.1 – Date / Time Format Fig 5.7.2.8 – System Alarm Setup 5.7.2.10 System Alar
Section 5 – Recorder Setup I. Page 79 1/06/2012 REV 1.10.2 Fig 5.7.3.2 – Date / Time Setup Time: To change the time – tap on the hour, min
Section 5 – Recorder Setup I. Page 80 1/06/2012 REV 1.10.2 5.7.4 User Setup (Password Management) The recorder can be protected by various levels
Section 5 – Recorder Setup I. Page 81 1/06/2012 REV 1.10.2 Fig 5.7.5.1 – System Activity Logs Fig 5.7.5.2 – Log File Save Delete: Select a user
Section 2 - Overview I. Page 1 1/06/2012 REV 1.10.2 2.0 OVERVIEW This manual applies to Firmware version 1.0.025 and above. This section gives a
Section 5 – Recorder Setup I. Page 82 1/06/2012 REV 1.10.2 Fig 5.7.7 – Network IP Address 5.7.6 File Explorer The File Explorer is similar
Section 5 – Recorder Setup I. Page 83 1/06/2012 REV 1.10.2 5.7.8 Web User Manager This allows the administrator to add users for web access (via
Section 5 – Recorder Setup I. Page 84 1/06/2012 REV 1.10.2 5.7.9 Email / FTP Settings This allows the administrator to set up the email an
Section 5 – Recorder Setup I. Page 85 1/06/2012 REV 1.10.2 Enable Data File backup when split: Check this box to send split files to the FTP server.
Section 5 – Recorder Setup I. Page 86 1/06/2012 REV 1.10.2 Figure 5.7.11 – Language Screen 5.7.11 Registry The Registry option allows the user to cl
Section 5 – Recorder Setup I. Page 87 1/06/2012 REV 1.10.2 Figure 5.7.12 – Reflash File Dialog Once beyond this step the file dialog box shown be
Section 6 - Communication I. Page 88 1/06/2012 REV 1.10.2 6.0 COMMUNICATION There are various ways to communicate remotely with the recorder. The
Section 6 - Communication I. Page 89 1/06/2012 REV 1.10.2 The recorder name is shown in bold at the top of the page – “Process Recorde
Section 6 - Communication I. Page 90 1/06/2012 REV 1.10.2 6.2 Web Based FTP Manager The “File Manager” Button brings up the FTP launch win
Section 6 - Communication I. Page 91 1/06/2012 REV 1.10.2 The red numbers are used for reference purposes only and do not appear
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